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Hitachi

Social Innovation

Revolutionizing EV Battery Production:
Achieving High Efficiency and Sustainability

As the world moves toward more sustainable transportation and strives to cut CO₂ emissions, the demand for electric vehicles (EVs) is surging. Meeting this demand requires significant innovation in manufacturing technology, particularly in the growing EV sector. JR Automation, a Hitachi Group Company, is at the forefront of this transformation with its cutting-edge manufacturing solutions.

JR Automation, renowned for its expertise in integrating robotics, artificial intelligence (AI), and automation technologies, embarked on a groundbreaking project to support the mass production of EV batteries.

Pioneering a New Era in Battery Manufacturing

Globally, there is a strong push to accelerate the adoption of EVs. In Quebec, both national and provincial governments are actively advancing this shift in response to the policy mandating a ban on the sale of new gasoline vehicles by 2035. To expand EV manufacturing capacities, Lion Electric faced the challenge of rapidly scaling up production for EV batteries with a vigorous deadline for implementation. In 2019, the company turned to JR Automation to establish a high-capacity EV battery production line. This collaboration led to developing an AI-driven system designed to meet the soaring demand for these essential components. The new system represents a major technological leap, combining robotics and AI to automate the battery manufacturing process. By optimizing production methods and reducing equipment requirements, the project aims to minimize the environmental footprint associated with battery production.

Overcoming Challenges and Achieving Rapid Deployment

The project faced several disruptions caused by the COVID-19 pandemic, which affected global supply chains and team coordination. Despite these hurdles, JR Automation’s team employed innovative solutions to keep the project on track, and the production line launched in under one year.

“The solidarity achieved between all project members during the new lifestyle brought on by COVID-19 was likely a major factor. It was an experience that reaffirmed the importance of upholding your company’s values while appreciating other project members and applying flexible thinking toward achieving the same goal.” Marcos Merino, Application Engineer, JR Automation

A Step Toward Sustainable Manufacturing

This advanced production line aligns with Hitachi’s broader goals of addressing environmental challenges through technological advancements. The new system not only enhances production efficiency but also contributes to reducing environmental impacts associated with manufacturing processes.

The batteries produced through this project are already making a tangible difference, powering EV school buses that are now on the road, providing sustainable transportation for children.

JR Automation’s work exemplifies how advanced manufacturing technologies can drive sustainability and efficiency. As the world continues to embrace electric vehicles, JR Automation’s innovative solutions play a crucial role in achieving a more sustainable future for all.